Bosch Rexroth recently integrated the renowned collaborative robot brand Kassow Robots, known for revolutionizing industrial automation with an innovative design that combines power, flexibility, and ease of use. Originating from Denmark, these cobots are developed to meet diverse production needs, excelling in areas such as palletizing, assembly, and quality inspection.
Among their distinctive features are the integrated controller, reduced maintenance, the versatility of the seventh axis, and efficiency in complex operations.
This article explores these innovations, their advantages, and the positive impact they have on industrial automation.
The Power of the Seventh Axis
An additional feature that eliminates space concerns is the 7th axis of Kassow robots. This feature offers a level of flexibility superior to many other cobots on the market. The axes are made of aluminum, making them robust and durable. There are only four sizes of axes across the five models, which facilitates part replacement if needed, thereby extending the robot’s lifespan.
This additional axis enables the robots to perform more complex movements, such as avoiding obstacles or operating in confined spaces, thanks to its ability to fully maneuver around its own structure. This functionality significantly expands the possibilities for industrial applications, making Kassow cobots ideal for various sectors.
Furthermore, the extra axis is especially advantageous in tasks that require reaching more distant areas or adjusting the manipulation angle without the need to reposition the robot base, ensuring greater operational efficiency and flexibility.
Intuitive Programming: A Service-Free Solution
A major advantage is the ease of programming the robots. If any changes are needed or the robot is installed for other operations, reprogramming can be performed simply without the need for specialized assistance.
Through a lightweight, ergonomic, and user-friendly touchscreen, editing, configuration, and customization have never been easier.
The simple and intuitive interface allows users to parameterize, optimize, or even reprogram the robot without the need for a specialist, providing the agility required to maximize their return on investment
Customizable Flange
Kassow robots offer numerous advantages in the competitive robotics market, and one of the most notable is their flange, which is compatible with a wide range of available accessories. Thanks to two connection ports for signals and industrial communication, compatibility with various accessory brands is ensured. It is possible to integrate grippers and manipulators directly onto the flange, using electrical power without the need for cables running along the arm, simplifying operations and eliminating the need to develop specific adaptations for each robot.
Additionally, robot replacement does not require the purchase of new accessories, as Kassow robots are compatible with universal industry standards, ensuring flexibility and cost savings for companies.
Palletizer: Precision and Flexibility in Motion
Palletizing is an essential step in any production line and one of the areas where Kassow robots excel. Automating this process not only significantly increases productivity but also reduces operational costs.
The Kassow Palletizer is an innovative system that combines the KR1410 robot with solutions from Bosch Rexroth, resulting in a unique product on the market. This system includes an interlayer dispenser, a dedicated pallet area, and a roller conveyor, and it comes integrated with the Rexroth ctrlX, industrial controller, ensuring seamless integration with any additional control solution.
The addition of the seventh axis provides a greater range of motion, enabling the cobots to perform pick-and-place tasks with superior precision and efficiency. For this reason, the Kassow Palletizer significantly reduces the risk of product damage, especially in operations involving fragile or high-value items.
Integrated Controller: Less Space, More Efficiency
One of the major advancements introduced by Kassow Robots is the integrated controller located in the robot’s base. This feature, introduced in the Edge Edition line, represents a significant step forward in collaborative robotics. Integrating the controller greatly reduces the need for additional equipment space, simplifying installation in industrial environments where space is limited.
Additionally, this technology enables a direct connection to mobile power sources such as autonomous mobile robots (AMRs) or automated guided vehicles (AGVs), creating a more efficient and flexible ecosystem. The ability to operate on direct current expands the range of applications, especially in production lines that require mobility and integration between different equipment.
Impact on Modern Industries
The combination of these features makes Kassow cobots the ideal choice for companies seeking to optimize production processes. The use of collaborative robots ensures that dangerous or harmful tasks or zones for humans are completely avoided, prioritizing the health and safety of workers.
Beyond this factor, the use of robots in complex processes with potential for error prevents failures in production line tasks. This ensures both product quality and the well-being of workers. With a focus on simplicity and functionality, Kassow Robots demonstrates that robotics doesn’t have to be complicated. The intuitive controller interface allows even operators with little robotics experience to use them efficiently, thereby removing barriers to automation implementation in small and medium-sized enterprises.
Applications in Different Industries
Kassow Robots’ 7-axis collaborative robots are designed to meet a wide range of industrial applications, offering flexibility and efficiency across various sectors.
In the automotive industry, they are used for component assembly, welding, and quality control, ensuring precision and consistency in production.
In the food and beverage industry, collaborative robots assist with packaging, palletizing, and labeling tasks, optimizing processes while maintaining high hygiene standards.
In the pharmaceutical sector, they play crucial roles in dispensing operations, material handling, and quality inspection, ensuring compliance with strict regulations.
Additionally, in the electronics industry, Kassow robots are ideal for assembling delicate components and quality testing, enhancing productivity and reducing the risk of human error.
The versatility of these cobots allows their integration into various industrial environments, adapting to the specific needs of each application.
Conclusion
Kassow Robots’ 7-axis cobots represent a true revolution in industrial automation. With innovations such as the integrated controller, advanced palletizing capabilities, reduced maintenance, and the versatility provided by the seventh axis, these robots offer practical and efficient solutions to the challenges of modern industries.
Ao simplificar a implementação e ao mesmo tempo oferecer funcionalidades avançadas, os cobots da Kassow não apenas aumentam a produtividade, mas também ajudam as empresas a adaptarem-se às exigências de um mercado em constante evolução. Em suma, os robôs Kassow são uma escolha estratégica para qualquer empresa que pretenda alinhar-se com os padrões de eficiência, precisão e flexibilidade do futuro da automação.
